History & Values

Service Commitment

Star’s customer service department delivers proactive and accurate communications.

It is our goal to have our customers fully satisfied with our services, resulting in long-lasting relationships.

Quality Policy

“Star Extruded Shapes Inc. is committed to meet or exceed our customer’s expectations by continually improving our processes, products and services.”

Star Fab, Inc.

We supply value-added services, including simple to complex fabricating, powder coating, and assembling. Our expertise helps reduce our customers’ manufacturing costs and increase their production capacities.

We are a turnkey company that can supply all of your fabrication and finishing needs.

Star Extruded Shapes, Inc. was established in 1981, and Star Fab in 1996. Both companies operate out of three manufacturing facilities with a combined square footage of 350,000 sq. ft.

Star supplies its extruded products and services to numerous markets and OEM businesses throughout the USA.

Aluminum Extrusion Services

Our wide range of aluminum extrusion capabilities allows us to serve a diverse customer base. We specialize in standard and custom profiles that meet your exact needs:

ISO 9001:2015 Certified

6000-series aluminum alloys

Multiple direct aluminum extrusion presses

Weight/Foot range of 0.033 to 10 lbs. per foot

Circle size up to 9 inches

Custom Aluminum Fabrication

We deliver value-added aluminum fabrication services with capabilities that are limited only by your imagination. We serve a wide range of industries with conventional fab to custom machining:

ISO 9001:2015 Certified

Horizontal and Vertical machine centers

Conventional fab punch presses

18-inch to 16-foot bed punch presses with 20 to 100 ton capacities

Precision, square-cut, and miter saws

Vibro deburr and unlimited length deburr

Laser cutting and metal forming

Aluminum Finishing

We offer powder coat and anodized finishes that provide optimum corrosion resistance in a wide variety of colors:

ISO 9001:2015 Certified

Powder Coat line product size 30’ long x 72” high

RoHS-compliant coatings and treatments

Bulk chemical system with dry in place, non-chrome sealer

Combination infrared and convection oven for faster cure of powder

Batch booth for faster processing

Standard, two-step, Hardcoat, and Double Etch anodizing

Complete Assembly

Complete turnkey process and production from design to finish. We have the capacity to do assemblies for all order sizes. We can even ship the final product to your customers…you won’t ever have to touch it:

Global purchasing for components

Inventory control system in place

Engineering and inside sales support

Dozens of assembly cells

Rivet, screw, hand, and hydraulic assembly stations

Special packing to meet your needs

Packaging & Shipping

We use a wide variety of standard and custom packaging to ship your order any way you want, from bare bundle to totally enclosed, secure crates:

Hundreds of packaging specs

No volume is too large or small

Shipments delivered on time, every time

Ship to you or your customer